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High-Temperature ESP Cable

We designed our ESP cable from the perspective of an artificial lift company. It is designed to deliver superior power supply performance to our electrical submersible pumping (ESP) systems and geothermal submersible pumping (GSP) systems. It delivers up to 5000 v of alternating current (AC) at frequencies ranging from 50 to 400 Hz. This flat, rugged, armored cable is ideal for ESP systems of any size, from 2.72 in. (69 mm) up to 7.40 in. (188 mm).
Novomet ESP cable offers exceptional performance in high-temperature, high-corrosion well environments. The outside armor stands up to acid, brine, corrosive substances, high hydrostatic pressure, and elevated gas-to-oil ratios.

Cable Highlights

Components

  • Tinned copper single-wire conductor (class 1, GOST 22483-2012)
  • High-dielectric EPDM rubber insulation
  • Lead-sheathed conductors for maximum protection against gas and corrosive liquids
  • Synthetic tape wrapping to ensure mechanical strength
  • Galvanized or corrosion-resistant cable armor, with a MONEL alloy option for extreme pressures
  • Stainless steel chemical injection capillary tube for supplying scale and corrosion inhibitor

Armor Selection

  • Galvanized steel for basic corrosion resistance
  • Corrosion-resistant steel for added protection
  • Highly corrosion-resistant MONEL alloy for extremely corrosive environments

EPDM Insulation

Ethylene propylene copolymer (EPDM) insulation has high dielectric properties, enabling reliable operation in downhole temperatures up to 450°F (232°С).

BENEFITS

Durable, rugged, and tough

Delivers longer runlife in aggressive environments
Applicable across a range of sizes

Can be used with ESPs ranging from 2.72 to 7.40 in.
Fully customizable

Offers made-to-order flexibility



Applications

  • Oil and gas wells produced with ESP systems
  • Water injection and downhole pumping systems
  • Shelf deposit operations
  • Intake and geothermal wells

Features

  • Stepped, anti-seize profile reduces the risk of armor damage
  • Electrical resistance in the main conductor insulation is at least 500 megohms per 3,280 ft (1 km) of length at a temperature of 68°F (20°C)
  • Superior materials enable the cable to operate reliably in temperatures ranging from -40°F (-40°C) to 450°F (232°С)

Specifications

Three-core ESP cable

Type

Rated voltage

Nominal cross-section and number of cores

Compliance to American Wire Gauge

Tinned core diameter

Core diameter incl. insulation

Size incl. armor

Length per reel type 22

KESBP-230-4

4 kV

0.0124 sq in. (8.00 sq mm) x 3 pcs

 

0.126 in. 
(3.194 mm)

0.241 in.
(6.13 mm)

0.473x1.168 in.
(12.02х29.67 mm)

35500 ft
(10953 m)

0,0130 sq in. (8.37 mm) x 3 pcs

AWG8

0.129 in.
(3.264 mm)

0.244 in.
(6.20 mm)

0.475x1.176 in.
(12.09х29.88 mm)

35000 ft
(10782 m)

0.0155 sq  in. (10.00 sq mm) x 3 pcs

 

0.141 in. 
(3.574 mm)

0.256 in.
(6.51 mm)

0.488x1.213 in.
(12.40х30.81 mm)

33000 ft
(10069 m)

0.0163 sq in. (10.5 sq mm) x 3 pcs

AWG7

0.144 in.
(3.664 mm)

0.260 in.
(6.60 mm)

0.492x1.223 in.
(12,49х31,08 mm)

32000 ft
(9876 m)

0.0206 sq in. (13.3 sq mm) x 3 pcs

AWG6

0.162 in.
(4.124 mm)

0.278 in.
(7.06 mm)

0.510x1.278 in. 
(12.95х32.46 mm)

29000 ft
(8968 m)

0.0248 sq in. (16.0 sq mm) x 3 pcs

 

0.178 in.
(4.514 mm)

0.293 in.
(7.45 mm)

0.525x1.324 in.
(13.34х33.63 mm)

27000 ft
(8293 m)

0.0260 sq in. (16.8 sq mm) x 3 pcs

AWG5

0182 in.
(4.624 mm)

0.298 in.
(7.56 mm)

0,530x1,337 in.
(13,45х33,96 mm)

26500 ft
(8117 m)

0,0329 sq in. (21,20 sq mm) x 3 pcs

AWG4

0.205 in.
(5.204 mm)

0.320 in.
(8.14 mm)

0.551x1.406 in.
(
14.03х35.70 mm)

23500 ft
(7272 m)

0.0388 sq in. (25.00 sq mm) x 3 pcs

 

0.222 in.
(5.644 mm)

0.344 in.
(8.74 mm)

0.576x1.476 in.
(14.63х37.50 mm)

21000 ft
(6531 m)

0.0414 sq in. (26.7 sq mm) x 3 pcs

AWG3

0.230 in.
(5.834 mm)

0.352 in.
(8.93 mm)

0.583x1.499 in.
(14.82х38.07 mm)

20500 ft
(6319 m)

0.0521 sq in. (33.6 sq mm) x 3 pcs

AWG2

0.258 in.
(6.544 mm)

0.380 in.
(9.64 mm)

0.611x1.582 in.
(15.53х40.20 mm)

18000 ft
(5614 m)

0.0543 sq in. (35.0 sq mm) x 3 pcs

 

0.263 in.
(6.684 mm)

0.385 in.
(9.78 mm)

0.617x1.599 in.
(15.67х40.62 mm)

18000 ft
(5489 m)

0.0651 sq in. (42.0 sq mm) x 3 pcs

 

0.288 in.
(7.314 mm)

0.410 in.
(10.41 mm)

0,641x1,674 in. 
(16.30х42.51 mm)

16000 ft
(4975 m)

0.0657 sq in. (42.4 sq mm) x 3 pcs

AWG1

0.290 in.
(7.354 mm)

0.411 in.
(10.45 mm)

0.643x1.678 in.
(16.34х42.63 mm)

16000 ft
(4944 m)

0.0775 sq in. (50.0 sq mm) x 3 pcs

  0.314 in.
(7.984 mm)

0.436 in.
(11.08 mm)

0,668x1,753 in.
(16,97х44,52 mm)

14500 ft
(4503 m)

0.0830 sq in.  (53.5 sq mm) x 3 pcs

AWG0

0.325 in.
(8.254 mm)

0.447 in.
(11.35 mm)

0.679x1.785 in. 
(17.24х45.33 mm)

14000 ft
(4332 m)

KESBP-230-5

5 kV

0.0124 sq in. (8.00 sq mm) x 3 pcs

 

0.126 in. (3.194 mm)

0.267 in.
(6.79 mm)

0.515x1.293 in.
(13.08х32.85 mm)

28000 ft
(8596 m)

0.0130 sq in. (8.37 sq mm) x 3 pcs

AWG8

0.129 in.
(3.264 mm)

0.270 in.
(6.86 mm)

0.517x1.302 in. 
(13.15х33.06 mm)

27500 ft
(8471 m)

0.0155 sq in.  (10.00 mm) x 3 pcs

 

0.141 in.
(3.574 mm)

0.282 in.
(7.17 mm)

0.530х1.338 in.
(13.46х33.99 mm)

26000 ft
(7948 m)

0.0163 sq in. (10.5 sq mm) x 3 pcs

AWG7

0.144 in.
(3.664 mm)

0.286 in.
(7.26 mm)

0.533x1.349 in.
(13.55х34.26 mm)

25500 ft
(7805 m)

0,0206 sq in. (13.3 sq mm) x 3 pcs

AWG6

0.162 in.
(4.124 mm)

0 .304 in.
(7.72 mm)

0.552x1.403 in.
(14.01х35.64 mm)

23000 ft
(7132 m)

0.0248 sq in. 16.0x3

 

0.178 in.
(4.514 mm)

0.319 in.
(8.11 mm)

0.570x1.449 in.
(14.40х36.81 mm)

21500 ft
(6628 m)

0.0260 sq in. (16.8 sq mm) x 3 pcs

AWG5

0.182 in.
(4.624 mm)

0.323 in.
(8.22 mm)

0.571x1.462 in.
(14.51х37.14 mm)

21000 ft
(6495 m)

0.0329 sq in. (21.20 sq mm) x 3 pcs

AWG4

0.205 in.
(5.204 mm)

0.346 in.
(8.80 mm)

0.594x1.531 in. 
(15.09х38.88 mm)

19000 ft
(5857 m)

0.0388 sq in. (25.00 sq mm) x 3 pcs

 

0.222 in.
(5.644 mm)

0.364 in.
(9.24 mm)

0.611x1.582 in.
(15.53х40.20 mm)

17500 ft
(5434 m)

0.0414 sq in. (26.7 sq mm) x 3  pcs

AWG3

0.230 in.
(5.834 mm)

0.371 in.
(9.43 mm)

0,619х1,605 in.
(15.72х40.77 mm)

17000 ft
(5265 m)

0.0521 sq in. (33.6 sq mm) x 3 pcs

AWG2

0.258 in.
(6.544 mm)

0.399 in.
(10.14 mm)

0.647x1.689 in.
(16.43х42.90 mm)

15000 ft
(4700 m)

0.0543 sq in. (35.0 sq mm) x 3 pcs

 

0.263
(6.684 mm)

0.405 in.
(10.28 mm)

0.652x0.651 in.
(16.57х43.32 mm)

15000 ft
(4599 m)

0.0651 sq in. (42.0 sq mm) x 3 pcs

 

0.288 in.
(7.314 mm)

0.430 in.
(10.91 mm)

0.677x1.790 in
(17.20х45.21 mm)

13500 ft
(4184 m)

0,0657 sq in. (42.4 sq mm) x 3 pcs

AWG1

0.290 in.
(7.354 mm)

0.431 in.
(10.95 mm)

0,679x1,785 in.
(17.24х45.33.mm)

13500 ft
(4159 m)

0.0775 sq in. (50.0 sq mm) x 3 pcs

 

0.314 in.
(7.984 mm)

0.456 in.
(11.58 mm)

0.704x1.859 in.
(17.87х47.22 mm)

12000 ft
(3801 m)

0,0830 sq in. (53.5 sq mm)  x 3 pcs

AWG0

0.325 in.
(8.254 mm)

0.467 in.
(11.85 mm)

0,714x1,89 in.
(18.14х48.03 mm)

12000 ft
(3661 m)


Three-core ESP cable with ⅜-in. chemical injection capillary tube

 

Type

Rated voltage

Nominal cross-section and number of cores

Compliance to American Wire Gauge

Tinned core diameter

Core diameter incl. insulation

Capillary pipe diameter

Size incl. armor, mm

Length per reel type 22

KASBP-230-4-1

4 kV

0,0260 sq in. (16.8 mm) x 3 pcs

AWG5

0.182 in. (4.624 mm)

0.298 in.
(7.56 mm)

"

(9.5 mm)

0.530x1.712 in.
(13.45х43.49 mm)

16000 ft  (5002 m)

0.0329 sq in. (21.2 mm) x 3 pcs

AWG4

0.205 in. (5.204 mm)

0.320 in.
(8.14 mm)

0.552x1.781 in. (14.03х45.23 mm)

14500 ft
(4565 m)

0.0521 sq in. (33.6 mm) x 3 pcs

AWG2

0.257 in. (6.544 mm)

0.380 in.
(9.64 mm)

0.611x1.958 in. (15.53х49.73 mm)

12000 ft
(3751 m)

0.0657 sq in. (42.4 sq mm) x 3 pcs

AWG1

0.290 in. (7.354 mm)

0.411 in.
(10.45 mm)

0.643x2.054 in. (16.34х52.16 mm)

11000 ft
(3361 m)

0,0775 sq in. (50.0 sq mm) x 3 pcs

 

0.314 in. (7.984 mm)

0,436 in.
(11.08 mm)

0,668x2,128 in. (16.97х54.05 mm)

10000 ft
(3098 m)

0.0830 sq in. (53.5 sq mm) x 3 pcs

AWG0

0.325 in. (8.254 mm)

0.447 in.
(11.35 mm)

0.679x2.16 in. (17.24х54.86 mm)

9500 ft
(2995 m)

KASBP-230-4-1

 

5 kV

0.0260 sq in. (16.8 sq mm x 3 pcs)

AWG5

0.182 in. (4.624 mm)

0.324 in.
(8.22 mm)

0.571x1.837 in. (14.51х46.67 mm)

16000 ft
(5002 m)

0.0329 sq in. (21.2 sq mm) x 3 pcs

AWG4

0.205 in. (5,204 mm)

0.346 in.
(8.80 mm)

0.594x1.906 in. (15.09х48.41 mm)

14500 ft
(4565 m)

0.0521 sq in. (33.6 sq mm) x 3 pcs

AWG2

0.258 in. (6.544 mm)

0.399 in.
(10.14 mm)

0.647x2,06 in. (16.43х52.43 mm)

12000 ft
(3751 m)

0,0657 sq in. (42.4 sq mm) x 3 pcs

AWG1

0.290 in. (7.354 mm)

0,431 in.
(10.95 mm)

0.679x2.160 in. (17.24х54.86 mm)

11000 ft
(3361 m)

0.0775 sq in. (50.0 sq mm) x 3 pcs

 

0.314 in. (7.984 mm)

0.456 in.
(11.58 mm)

0.704x2.234 in. (17.87х56.75 mm)

10000 ft
(3098 m)

0,0829 sq in, (53.5 sq mm) x 3 pcs

AWG0

0.325 in. (8.254 mm)

0,467 in.
(11.85 mm)

0.714x2.266 in. (18.14х57.56 mm)

9500 ft
(2995 m)

 

Custom cable manufacturing is available.

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